Metal fabrication projects that use welding processes will usually experience at least some degree of welding distortion. Distortion in a weld results from the expansion and contraction of the weld metal and base metal during the heating and cooling cycle of the welding process. During the heating and cooling cycle, many factors affect the shrinkage of the metal and lead to distortion, such as physical and mechanical properties that change as heat is applied. Distortion is an issue for multiple reasons, but one of the most critical is the potential of a weld that is not structurally sound. Welding distortions can threaten the structural integrity and/or the aesthetic of a project. Depending on the type and size of the distortion and the material used there are different corrective techniques that can be used to fix weld distortions.
There are many different metal fabrication techniques that contribute to a product's longevity and overall value. Contact Midland Waterjet to learn more about the techniques we use!
The gist of how metal fabrication works: The process of metal fabrication involves using manual tools and machinery to bend, cut, manipulate, and assemble various raw material to create the desired product. Technically, metal fabrication shops focus on preparation and assembly while machine shops direct their attention mainly at the machining of the parts for functionality. What can be created: Just about anything can be created through the process of metal fabrication. From replacement parts for construction equipment to stairway railings, fabrication experts can make it happen. Some of the raw materials commonly used include plate metal, flat metal, tube stock, welding wire and rods, and castings. Using a combination of materials, custom metal fabrication professionals can create nearly any item or product. Metal fabrication is more than just cutting & welding: The process of metal fabrication includes more than just cutting and welding various metals to create the final product. Other techniques such has brazing, punching, forging, and spinning are also used. Depending on your goals, specialty processes such as casting, chipping, powder coating, and welding can be completed. In addition, electrical or hydraulic processes may be needed. How much is involved in the metal fabrication process: The process of metal fabrication starts with an idea that gets translated into sketches and designs. Your product is specially engineered to suit your needs. Extensive measurements are then made to determine if the project is feasible and the best materials for the job. Once the design is completely executed and the costs are agreed upon, that is when the hands-on metal fabrication work begins. If you're located in the Lubbock, Midland, or Abilene, TX area and are looking for reliable custom metal fabrication services, choose Midland Waterjet! Our technicians have years of knowledge and experience, and are able to design and create the exact product you need. For more information, contact our metal fabrication and machine shop today! We look forward to working with you.